With technological advancements, consumer expectations for electronic products have risen significantly. Modern electronics must not only be stylish and aesthetically pleasing but also durable and waterproof. However, exposure to water, humidity, and other liquids often poses severe risks to these devices, potentially leading to malfunctions or permanent damage.
To address this challenge, our team has spent a decade in research and development, collaborating with dozens of experts to create a range of nano protective coatings. These coatings significantly enhance the waterproofing, anti-fogging, and anti-corrosion properties of electronic products. By forming ultra-dense molecular thin films on the surfaces of devices, nano-coatings effectively block moisture and corrosion, ensuring device safety and longevity.
In comparison to traditional conformal coatings, nano-coatings offer superior protection, ease of application, and eco-friendliness, making them a game-changer in the industry.
Unparalleled Protective Properties
Unlike traditional conformal coatings, nano-coatings leverage advanced nanotechnology to form ultra-thin, highly dense protective layers. These layers are highly effective at preventing the ingress of water, oil, dust, and adverse environmental conditions, thus extending the lifespan of devices.
Traditional conformal coatings require multiple applications and are less reliable in humid or rainy environments. Conversely, nano-coatings achieve superior waterproofing with a single application. They form thin films between 1 to 20 μm, providing excellent ion and vapor resistance without compromising the conductivity of components and PCBs.
Additionally, nano-coatings easily pass stringent waterproofing tests such as IPX6, IPX7, and IPX8, as well as dual 85 temperature-humidity tests and 200-hour neutral salt spray tests.
Traditional conformal coatings, with layer thicknesses ranging from 10 to 200 μm, provide insulation and waterproofing but are unsuitable for components requiring conductivity due to their excessive thickness. Their high viscosity often leaves unprotected areas during application, leading to inconsistent results.
Nano-coatings offer a clear cost advantage over traditional conformal coatings. Their ultra-thin and low-viscosity properties mean less material is required to cover the same surface area. Furthermore, nano-coatings require only one application, significantly reducing labor and material costs compared to the multi-layer process of traditional coatings.
In addition to upfront savings, the long-term benefits of nano-coatings are undeniable. With superior protection and extended maintenance intervals, equipment replacement and repair costs are drastically reduced.
Nano-coatings are also more convenient to apply than traditional coatings. Their low viscosity allows for dip-coating, a method that saves significant time and labor. In contrast, traditional coatings require brushing or spraying, which are more time-consuming and labor-intensive.
A single-layer application of nano-coatings is often sufficient, making the process simpler and more efficient. This leads to higher productivity and streamlined workflows
The shift from traditional conformal coatings to nano-coatings is an inevitable trend. With superior performance, cost-effectiveness, ease of application, and environmentally friendly properties, nano-coatings are poised to become the industry standard for device protection.
For manufacturers and engineers looking to enhance the durability and reliability of their products, nano protective coatings are the ideal solution.
